Internal Combustion & Engine Performance Analysis ( Ghani Glass Visit )

Industrial visit-based analysis of MTU engine systems in power generation setup

Evaluated performance parameters including efficiency, losses, and emissions

Conducted comparative simulation using Ricardo WAVE alongside analytical modeling

Validated real-world engine behavior against simulation outputs and field data

Technical Report Project Presentation

Thermal Power System (Rankine Cycle Design)

Designed Rankine cycle system targeting 36–38% efficiency & ensured turbine outlet dryness fraction >96%

Developed MATLAB-based iterative thermodynamic model to performed efficiency vs operational trade off analysis

Technical Report

Kaplan Turbine - Flange Joint Design & Structural Analysis

Designed bolted flange joint using Shigley-based calculations

Performed CAD modeling and FEA-based stress/strain analysis (M12 bolts) & evaluated FOS.

Technical Report

Manufacturing Process & Tool Design

Designed manufacturing workflow for Kitchen-Turbo Exhaust (oil tray)

Developed die design for blanking, piercing, and forming operations in CAD

Incorporated material and sustainability considerations.

Technical Report

Aircraft Wing Spar Optimization

Did Research on Material selection, use AnsysGranta Datasets (CFRP selection)

Perform structural simulation under loading conditions

Factor of safety evaluation and geometry optimization for weight reduction

Technical Report Project Presentation

Structural Analysis

Modeled a mechanical structure in CAD based on material considerations & Apply Equations of Equilibrium

Calculated moment of inertia, center of mass/gravity, and reaction forces

Technical Report

Data Modeling of Emissions

Modeled relationship between fuel consumption and CO₂ emissions using regression techniques in MATLAB

Evaluated multiple models (exponential, power, polynomial) using R² and RMSE

Identified 4th-degree polynomial as best fit (R² ≈ 0.999)

Technical Report

Solar Radiation Analysis – Flat Plate Collector

Analyzed solar radiation using azimuth angle to study energy absorption behavior in MATLAB

Simulated collector performance under varying orientations

Identified optimal angle for maximum energy capture

Technical Report

Starter Clutch 3D Modeling

Handled complex curves without advanced surfacing techniques

Developed detailed 3D CAD model of a starter clutch assembly

Technical Report

CNC Data Analysis

Modeled CNC performance using regression analysis

Interpreted experimental data for performance trends and correlations under varying RPM, torque, process temperature and tool wear

Technical Report

Heat Treatment & Microstructure Analysis

Performed heat treatment experiments on metallic specimens using water quenching, oil quenching, and normalizing to study the effect of cooling rates on material properties

Analyzed microstructural changes and evaluated hardness variations before and after treatment using metallurgical observation and hardness testing methods

Technical Report